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Marble-Specific Diamond Wire Saw

Diamond-impregnated wire saw for soft/medium marble. Achieves 92% prime block yield with 8.2–11.5mm kerf. 55kW compatible. Turkish/Italian quarry-validated.

Category:

Stone Wire Saw

Email:

team3@huataogroup.com

WhatsApp:

Product Details

Marble-Specific Diamond Wire Saw

Geological Optimization

Developed for calcite/dolomite marble (Mohs 3-5), this wire saw uses 6-phase vacuum sintering for diamond beads. Shock-absorbing neoprene spacers prevent vein fractures during extraction – critical for Afyon White and Carrara varieties.

Quarry-Proven Advantages

Yield Enhancement
- Ultrasonic scans confirm 0.3mm fracture depth (vs. 2.1mm in drill-split)
- 92% A-grade block recovery in Turkish quarries
Operational Economy
- €11.30/m³ tool cost (documented)
- 55kW saws cut 8–10 m²/hr continuous operation
Adaptive Mechanics
- Torque-compensating springs handle 17°–35° incline cuts
- -10°C to 45°C operational range (Mediterranean/Marmara proven)

Technical Specifications

Parameter	Specification
Wire Core	7x19 galvanized aircraft steel (320 kgf)
Bead Sintering	6-phase vacuum (34% diamond concentration)
Spacer System	Neoprene-encased steel springs (anti-torsion)
Cutting Width	8.2mm (veined) / 11.5mm (massive marble)
Beads/m	33–38 (density calibrated to marble porosity)
Power Threshold	37kW min. – 75kW max. (Pellegrini/Benetti)
Cooling	pH-neutral slurry (6.8–7.2) mandatory
Field Calibration	Dynamic tension adjustment (±15%)

Afyon White Marble Quarry Deployment

Location: İscehisar District, Turkey (Calcite-rich, Mohs 4.2)
Challenge:

32% block rejection due to vein damage
114dB noise exceeding 2024 regulations

Solution Configuration:

10.5mm wire with 36 beads/m (calcite-optimized)
Benetti GC 625 power unit + pH-controlled slurry

Performance Metrics:

Parameter	Pre-Installation	Post-Installation
Block Cycle	90 hours	8 hours
Prime Yield	68%	92%
Noise Level	114 dB	82 dB
Slurry Waste	3.8 m³/block	2.2 m³/block

*"Triple-crimped beads eliminated calcite chipping. Our EU export rejections dropped from 32% to 8%."*
— Mehmet Kaya, Quarry Operations Director, MermerTek

Maintenance Protocol

Bead Replacement
- Hydraulic press recrimping (45 min/bead)
- On-site capability with standard quarry tools
Tension Calibration
- Laser-guided sag monitoring (±2mm accuracy)
- Automatic compensation in GC 625+ saws
Slurry Management
- 22–28% solids concentration required
- pH alerts via IoT sensors (included)

Compatibility & Certification

Machinery: Pellegrini TDX, Benetti GC 625, Diamant Boart DBW2200
Certifications: ISO 9001:2015, CE PED 2014/68/EU, Turkish TSEK Marble Standard
Geological Suitability: Calcite ≤ Mohs 4.5 / Dolomite ≤ Mohs 5

Request Quarry Validation Kit
▸ On-site trial with 40m test wire
▸ Slurry pH monitoring system included
▸ Performance guarantee: 85% prime block yield