High-Performance Graphite Electrodes
High-Performance Graphite Electrodes
High-Performance Graphite Electrodes
High-Performance Graphite Electrodes
High-Performance Graphite Electrodes
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  • High-Performance Graphite Electrodes
  • High-Performance Graphite Electrodes
  • High-Performance Graphite Electrodes
  • High-Performance Graphite Electrodes
  • High-Performance Graphite Electrodes

High-Performance Graphite Electrodes

Durable UHP/HP graphite electrodes for steelmaking—cut consumption rates by 18% with ISO-certified quality. Bulk pricing for EAF mills & foundries.
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  • Product Details
  • Title: High-Performance Graphite Electrodes | Low-Consumption & Durable for Steelmaking


    Why Steel Mills from Poland to Vietnam Choose Our Electrodes

    Graphite electrodes aren’t just conductors—they’re the heartbeat of electric arc furnaces (EAF). When a Turkish steel plant needs to melt scrap at 3,000°C or a Brazilian foundry aims to cut energy costs by 15%, they turn to our Ultra-High Power (UHP) electrodes. Engineered for extreme thermal shock resistance and minimal oxidation, these electrodes outlast competitors by 20-30% in continuous steelmaking cycles.


    Key Features That Slash Operating Costs

    • Low Nipple Breakage: Proprietary threading design reduces joint failures. A Saudi steel mill reported zero nipple breaks after switching to our 600mm UHP electrodes.

    • Oxidation Resistance: 3-layer impregnation coating cuts electrode consumption by 12-18% in humid climates.

    • High Current Density: 28-32 A/cm² capacity for rapid melting. Cut tap-to-tap time by 8 minutes per heat.

    • Traceability: Laser-etched batch numbers track performance from furnace to QC reports.

    • Certified Safe: Meets ISO 8005, GB/T 3078, and RMI standards.


    Technical Specs That Matter

    Grades & Applications:

    • UHP (600mm-700mm): For 100+ ton EAFs. Used in Chinese mega mills producing rebar.

    • HP (500mm-600mm): Mid-sized furnaces. Ideal for Indian stainless steel production.

    • RP (400mm-500mm): Small-scale foundries and ladle furnaces.

    Critical Parameters:

    Property UHP 600mm HP 550mm
    Resistivity (μΩ·m) 5.5-6.5 6.5-7.5
    Flexural Strength (MPa) 12.5-14.0 10.5-12.0
    Ash Content (%) ≤0.3 ≤0.5
    CTE (×10⁻⁶/°C) 1.2-1.5 1.6-2.0

    Packaging:

    • Wooden crates with moisture-proof film (20 electrodes/crate)

    • Anti-rust steel bands for sea freight


    Proven in 1800°C Infernos

    Case 1: Iranian Steel Plant
    Problem: Competitor electrodes cracked after 120 heats in 85% humidity.
    Our Fix: UHP 700mm with anti-oxidation coating. Achieved 220 heats at 1.8% consumption rate.

    Case 2: Italian Specialty Steel Maker
    Issue: Electrode joints failed during 18-hour continuous casting.
    Solution: Precision-threaded nipples + graphite glue. Ran 36 hours non-stop.


    Mill Manager’s Checklist

    1. Storage: Keep crates <30°C & 40% humidity. A Mexican plant uses dehumidifiers to extend shelf life.

    2. Installation: Torque nipples to 250-300 N·m—over-tightening causes cracks.

    3. Scrap Prep: Remove zinc-coated metals. A Korean mill reduced electrode wear by 9% doing this.

     

    TECHNICAL DATA SHEET

     

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